Ceramic Pot Magnets Manufacturer

Ceramic Pot Magnets Manufacturer in China

 

 

 

 

 

Keramische Topfmagnete

Ceramic pot magnets constitute a Ferritmagnet encased within a steel pot and designed for holding or clamping applications. They have a strong magnetic pull force with the outer casing offering the enclosed magnet protection while enhancing its strength.

Ceramic Pot Magnet 125mm x 50mm
Ceramic Pot Magnet 125mm x 50mm

125mm dia x 50mm thickness

-No protective coating

-130 Lbs pull force

-C8 grade

-Through thickness mag. direction

Ceramic Pot Magnet 25 mm x 7 mm
Ceramic Pot Magnet 25 mm x 7 mm

-25 mm dia x 7 mm thickness

-No protective coating

-2 Lbs pull force

-C8 grade

-Through thickness mag. direction

Ceramic Pot Magnet 80 mm x 32 mm
Ceramic Pot Magnet 80 mm x 32 mm

-80 mm dia x 32 mm thickness

-No protective coating

-60 Lbs pull force

-C8 grade

-Through thickness mag. direction

Ceramic Pot Magnet 32 mm x 7 mm
Ceramic Pot Magnet 32 mm x 7 mm

-32 mm dia x 7 mm thickness

-No protective coating

-6 Lbs pull force

-C8 grade

-Through thickness mag. direction

Ceramic Pot Magnet 40 mm x 8 mm
Ceramic Pot Magnet 40 mm x 8 mm

-40 mm dia x 8 mm thickness

-No protective coating

-15 Lbs pull force

-C8 grade

-Through thickness mag. direction

Keramischer Topfmagnet
Ceramic Pot Magnet 50mm x 10mm

50mm dia x 10mm thickness

-No protective coating

-18 Lbs pull force

-C8 grade

-Through thickness mag. direction

Keramischer Topfmagnet
Ceramic Pot Magnet 66mm x 10mm

-66mm dia x 10mm thickness

-No protective coating

-36 Lbs pull force

-C8 grade

-Through thickness mag. direction

Ceramic Pot Magnet 50mm x 10mm
Threaded Cup Ceramic Pot Magnet

-Nickel Coating

-50kg pull force

-For electronic and motor magnet

50mm dia x 10mm thickness

-Through thickness mag. direction

Ceramic Pot Magnet 100 mm x 22 mm
Ceramic Pot Magnet 100 mm x 22 mm

-100 mm dia x 22 mm thickness

-No protective coating

-68 Lbs pull force

-C8 grade

-Through thickness mag. direction

9 Produkte gefunden.

Ceramic Pot Magnets by Style

Two-Pole Ceramic Pot Magnets

Two-pole ceramic pot magnets feature two magnetic poles on the exposed face of the magnet. Magnetization is uniaxial resulting in a bipolar configuration with a north and south pole on the exposed magnet face.

Three-Pole Ceramic Pot Magnets

This ceramic pot magnet features three magnetic poles on the exposed magnet face. This magnet is specially magnetized resulting in two smaller poles sharing polarity, either side of a larger pole of opposite polarity. This results in either a south-north-south configuration or north-south-north.

Shallow Tapped Ceramic Pot Magnets

These magnets feature a tapped/threaded hole on the exposed surface allowing for secure attachment by using fasteners like screws and bolts. Shallow-tapped ceramic pot magnets can be easily attached to fixtures and other structures finding use in metal and wood working, manufacturing, and signage.

The shallow design signifies the relatively low depth of the metal pot casing. This allows for discreet integration in applications without consuming a lot of space. The threaded holes can vary in size with the option for different thread types.

Hooked Ceramic Pot Magnets

Hooked ceramic pot magnets feature a threaded hook attached to the steel pot casing top. This hook provides a secure attachment point allowing them to lift or hold heavy objects. These magnets find use in hanging applications such as signage, decorations and tools.

Advantages of Ceramic Pot Magnets

There are many benefits to using ceramic pot magnets in your applications with some major advantages highlighted below:

i. The magnetic strength of ceramic pot magnets is concentrated on one side making them highly effective at securing objects.

ii. The steel pot offers protection to the ceramic magnet inside reducing the chance of damage from impact for instance.

iii. Since ceramic magnets display relative stability at higher temperatures, ceramic pot magnets can be utilized in high temperature applications.

iv. Ceramic pot magnets are more affordable compared to similar rare-earth magnets albeit offering comparatively lower magnetic strength.

vi. You can have ceramic pot magnets in different sizes allowing wide usage in holding and clamping applications across industries.

v. Ceramic pot magnets do not easily lose their magnetism, tolerating high temperatures and external magnetic fields.Top of Form

Making a Ceramic Pot Magnets

Ceramic pot magnets combine a ferrite magnet primarily derived from iron oxide and barium/strontium powder with a steel pot.  The steel pot enhances the magnet’s strength by directing the magnetic flux to one face while also offering protection.

The prepared ceramic magnet powder is typically pressed into a cylindrical shape capable of fitting in the steel pot. It is thereafter subjected to a sintering process at elevated temperatures in a controlled atmosphere to assign magnetic properties.

The green ceramic magnet is magnetized by exposing it to a strong external magnetic field. This field aligns the green magnet’s magnetic domains in a particular direction usually uniaxially. This results in orientation of the north and south poles along one axis concentrating the magnetic field on one face.

The ceramic pot magnet is assembled by placing the ceramic magnet inside the steel pot enclosing all but one face. Attachment features such as hooks, threads or eyebolts can be added to the steel casing of the ceramic pot magnet.

Magnetization in Ceramic Pot Magnets

The magnetization process of ceramic pot magnets determines the orientation of the magnet’s magnetic field. There are two main ways in which ceramic pot magnets can be magnetized: parallel or perpendicular depending on application requirements.

Parallel Magnetization

The magnetic field in this case runs parallel to the ceramic pot magnet’s flat, exposed surface i.e, through its thickness. Consequently, the magnet acquires a strong magnetic pull along its flat surface. This orientation is useful when you want the clamping force on a vertical/horizontal surface.

Perpendicular Magnetization

Here, the magnetic field runs perpendicular to the ceramic pot magnet’s flat, exposed surface i.e. through its diameter. As a result, the magnetic force exhibited by such a ceramic pot magnet is strongest around the magnet’s edges/sides.

Installing Ceramic Pot Magnets

The process of installing ceramic pot magnets while relatively straightforward, may vary depending on the magnet size and application. After identifying the point of installation clean the surface to ensure good contact and adhesion.

For a plain ceramic pot magnet, mark mounting hole positions on the mounting surface. Ensure the direction of magnetization aligns with the application aligns. Where needed, drill holes and insert the fasteners with enough allowance to secure the magnet.

Thereafter, position the ceramic pot magnet over the fasteners in alignment with the mounting holes. Fasten the set-up with an appropriate tool like a screw making sure the fit doesn’t strip the threads or damage the magnet.

Features of Ceramic Pot Magnets

Ceramic pot magnets have several features that can contribute to their effectiveness in holding and clamping applications. Some of these features include:

        i. Threaded Pot Magnets

Ceramic pot magnets can feature a threaded hole in the flat surface’s center for simpler attachment. The assigned threads come in varied size or pitch to accommodate different needs like hanging signage, decorations or lights.

      ii. Glued Pot Magnets

This particular ceramic pot magnet assembly allows for simple and non-permanent attachment to surfaces. They feature an exposed surface with adhesive backing suitable in applications where using traditional fasteners and drilling holes is undesirable.

    iii. Countersunk Pot Magnets

A countersunk hole has a flat-bottomed recess at the entrance allowing a fastener to sit flush with the surface. This prevent fasteners from protruding providing a smooth and even surface. When used together, you need to match the hole’s depth and diameter to the ceramic pot magnets dimensions.

     iv. Eyebolt Pot Magnets

Eyebolt pot magnets combine the ceramic pot magnet’s strength with the convenience of an eyebolt for suspension or attachment. The eyebolt is fastened atop the steel pot, the open loop (eye) forming a reliable attachment point for hooks or cables. This makes it sturdy for lifting, hanging and mounting use.

Applications of Ceramic Pot Magnets

Ceramic pot magnets find wide usage in holding and clamping applications. You will find magnetic assemblies featuring these magnets in the following areas:

Holding and Securing

These magnets are utilized in holding and securing applications during machining, welding or assembly in industrial settings.

Attaching Display

You can use ceramic pot magnets to attach displays and other signage to metal surfaces proving a secure and non-permanent solution.

Retrieving Objects

Ceramic pot magnets make it possible to lift and retrieve ferrous objects from difficult-to-reach areas like drains or machinery.

Holding Work Pieces

When carrying out metalworking processes like machining, integrating ceramic pot magnets into jigs and fixtures allows you to securely hold workpieces.

DIY-Projekte

Ceramic pot magnets can be a valuable addition to your DIY projects offering simple and convenient holding, clamping or lifting solutions.

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